Bilal Utku Karataş

Process owner for Press-Fit and assembly Technologies (Promess, Kistler, Digiforce, Stiwa) in manufacturing area for Gasoline (HDEV, HDP) and Diesel (CRI) Systems. Process development phase of new designed diesel injector types. Support sourcing for process optimization, digital transformation and develop new manufacturing equipment and process flow according to product spec. Establishing FMEA systematics Optimize processes to increase quality, scrap reduction and utilization Serial production support

• Technical experience of sealing and anti-vibration rubber products. • APQP, PPAP, PSW and FMEA documents • All customer's requests were taken into account from RFQ to SOP. • IMDS enterance of customer requirements. • Purchasing Order for vulcanization mold and rubber raw material by using dinamo ERP, • Prepare the Master Production Schedule (MPS) for prototype production • internal Run at Rate (R@R) before SOP date • project plan by using MS Project • PMP tasks that is given beginning of the every year.

The manufacturing process for robotic and manuel welding parts of TOYOTA (402B, 730B, 412B Projects), FORD, TOFAS (356 Project) and VOLVO’s car lifter products. Participate for the meeting of P-FMEA. The preparation of Standart Working Instruction for every welding product. The technical support to prepare KAIZEN document for the quality problems. 5S inspection for the welding lines every shift starting. The preperation of Overall Equipment Effectiveness (OEE) in every 3 months.

APQP, PPAP and FMEA documents prepared during project terms. All customer requests were taken into account from RFQ to SOP. Kick-off and information meeting arranged with the project team. Volkswagen Group (Audi, Skoda, VW, Seat, MAN, Scania) Engine Coolant Line Project Management for Project codes that are “F VN P 18 638 (Steel tube) and F VN P 18 575 (Aluminium tube). Technical Experiences for “Fuel Lines”, “Engine Coolant Lines” and “A/C Lines”

Raw Material Supplier (The required raw material has been taken from outside of Turkey) Trying Project Protocol ( for the parts that are being extruded) “5S” Application (drawings for R & D Laboratory) Quality Inspection (ISO 16949 and VDA (Verband der Automobilindustrie) Documents has been prepared)

Post-Graduate without Thesis: Determination of Factors And Levels Affecting The Fast Pyrolysis Of Lignites And Characterızation Of Products

Post-Graduate with Thesis: Investigation of Mechanical And Corrosion Resistance In The Process Preparation Phase Of MgO-C Pota Bricks Used In Iron And Steel Sector

Bachelor’s degree Graduate Project: Static and Fatigue Analysis of a Mechanical Servo Press in Solidworks